GPZ500 Project

Discussion in 'Projects & Modifications' started by Fat Bob, Mar 15, 2014.

  1. Fat Bob

    Fat Bob VIP Member VIP Member

    Just thought i would do a post which i will update regularly with my progress on the bike.

    So far we have figured that the battery is GOOSED haha. Put it on the optimate charger and after a few hours it read 13.1 volts. As soon i connected it back to the bike i got the neutral light and oil light. Clicked the headlight switch and all went off again. No response from ignition button at all.

    Tried to bump start it, got a couple of mates to push it while i knocked it into gear, let clutch out and headlights came on, speedo all lit up and i could hear it spluttering and wanting to go. Revs built up but as soon as they stopped pushing it died again and wouldnt fire up. Tried a good few times in different gears, headlights on and off.

    Going to get a new battery as soon as i can and strip it down and clean the carbs out and make sure i'm getting a spark in the plugs.

    Any advice on what else i can do while its apart to try and get it to fire up with be appreciated :) (Keep it in laymens terms for me haha) [​IMG]
     
  2. Marco

    Marco Active Member

    If I were u I'd have oil out an filter off. Just so u know what the engine is doin. Check air filter while ur goin past then it's brakes and suspension.
     
    4 people like this.
  3. Jackboardman

    Jackboardman New Member

    Before I bought mine I checked the reviews and some were saying that the flywheel magnets have a common fault of coming loose or even coming off and need replacing.
     
  4. oodle

    oodle New Member

    I think you need to paint it green bob ( streetfighter it):thumbsup:
     
  5. CaNsA

    CaNsA New Member

    Good shout on the oil change.
    Drain the carbs, and the tank, then put a couple of quids worth of fuel in.
    Pull and clean the plugs.
    Fresh battery an all will be sorted.
     
    2 people like this.
  6. Fat Bob

    Fat Bob VIP Member VIP Member

    Well seeing as you know what your talking about... I will put the kettle on approx Noon (give you time to get up, lazy barsteward) and have a coffee waiting for your arrival
     
  7. CaNsA

    CaNsA New Member

    I would be more than happy to help but I fear you are lacking in tools :D

    Gotta do some kids bday thing tomorrow afternoon, might come round in the morning.
     
  8. Fat Bob

    Fat Bob VIP Member VIP Member

    I have a hammer and duct tape?
     
  9. smudger

    smudger I Love SV650's

    Sounds like ur gonna rape him lol

    Sent from my C6903 using Tapatalk
     
    4 people like this.
  10. Fat Bob

    Fat Bob VIP Member VIP Member

    not again.... he's had his fair share tonight ;-)
     
    4 people like this.
  11. Graham Irving

    Graham Irving New Member

    Got a spare battery. In me garage if sure it will fit your bike if u can make use of it u r welcome to it

    Sent from my C2105 using Tapatalk
     
    2 people like this.
  12. Fat Bob

    Fat Bob VIP Member VIP Member

    Cheers mate, where about are you? Defiantly needs a battery so would be a great help
     
  13. Fat Bob

    Fat Bob VIP Member VIP Member

    Ok, so progress so far. With the help of Scott and Cansa we stripped all the fairings and the tank off and removed the air box. Filter needs replacing (air box is currently having a bath in red hot water). [​IMG]

    Checked the carbs, a little bit of dirt in them but nothing major. [​IMG]

    Did notice one of the HT leads had split going to the spark plug so stripped that back a bit and sorted the wire out [​IMG]

    Connected a battery off a RSV Millie to it, reconnected the fuel tank and tried to fire it up but nothing from the button, forced a connection at the back of the bike (solinoid or something ? :-/ is a fuse there but was fine) jammed a screwdriver across it and it turned over. Put the choke on, few revs of the throttle to get petrol in the carbs and it fired up!! We finally figured out it was the connection to the clutch lever. A cut off thing or something? Played with the plug connected to it, hit the button and Viola it started up again.

    So far the purchase list is :

    Battery
    Front wheel bearings
    Service stuff (oil, filter, plugs etc)
    Brake fluid change
    Chain and sprocket kit
    Coolant

    Other than that just a good clean and it should be good as new. Think it will probs cost me £150 very max to get it all sorted and ready to ride. Happy with the progress so far
     
    3 people like this.
  14. CaNsA

    CaNsA New Member

    Bob does make good coffee.

    ;)
     
    Last edited by a moderator: Mar 16, 2014
    4 people like this.
  15. victor meldrew

    victor meldrew The Tosser formely known as Cupid stunt VIP Member

    does he provide biccies as well ?
     
  16. CaNsA

    CaNsA New Member

  17. Graham Irving

    Graham Irving New Member

    I am in halewood. L26 7 ya working away all week but if u let me know when u r coming. Will arrange someone to be there

    Sent from my C2105 using Tapatalk
     
    2 people like this.
  18. Fat Bob

    Fat Bob VIP Member VIP Member

    Cheers pal. Will send you a message when i can get it. Only down the road for me really
     
  19. CaNsA

    CaNsA New Member

    Is it a YB14L-A2 ?
     
  20. Fat Bob

    Fat Bob VIP Member VIP Member

    Or same size as one... - 134mm x 89mm x 166mm
     

Share This Page